top of page
white.png

Functional Safety & Machinery Engineering

Over the course of my career I have been directly involved in the safety assessment, compliance, and commissioning of more than 150 machines, representing over €35 million in equipment value across industrial manufacturing and aerospace production environments.

My work spans the full safety lifecycle: hazard identification, risk assessment per ISO 13849-1, IEC 62061, and ISO 12100, safety system design and validation, technical documentation, and legal sign-off as responsible CMSE® and vEFK (verantwortliche Elektrofachkraft - Responsible Electrical Safety Specialist).

Technologies and systems I have worked with include: Ultrasonic Welding, Laser Engraving, Industrial Robots, PLCs and HMIs across multiple brands, Safety PLCs, Light Curtains, Two-Hand Controls, Safety Sensors, Pneumatic and Hydraulic Systems, Hydropneumatic Presses, High Voltage Dielectric Testing (up to 3.5 kVA), Thermal and Leak Testing, Vision Sensors, and Data Acquisition systems (LabVIEW, Elipse).

Earlier in my career I designed electrical schematics in EPLAN and developed PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) programs across multiple machine types. That hands-on background directly supports my current work, giving me the technical depth to inspect, audit, and approve electrical designs and safety-related control systems with confidence.

white.png

Safety Reports

Examples of safety reports for industrial machines, where I am responsible for the safety system design and compliance (similar to CE technical files in Europe).

Safety Report: CWC and CWB Magnetic Circuit Line

Manufacturer: Presmac (France)

Bimetal Measuring Machine, Sliding Punch, Thermal Adjustment, Testing and Labeling of Motor Circuit Breakers Type MPW12_S, MPW18, MWL18 and MPW

Manufacturer: WURMB GmbH (Austria)

Safety Report: Laser Welder (Lilium/Germany)

Manufacturer: Trumpf (Germany)

white.png

Automation Projects

Vacuum Machine

Automated system designed to subject compressors to vacuum conditions for 5 minutes, followed by dry air injection at the end of the cycle.

Electrical Design

Manual

Test Machines

The following test systems perform key electrical and mechanical validations:

  • Impedance

  • Current consumption

  • Real-time displacement measurement

  • Dielectric strength

  • Continuity

  • Mechanical force

  • Sealing

  • Thermal trip testing (circuit breakers)

Electrical Project: High Voltage Testing Machine

Electrical Project: Thermal Testing Machine Circuit Breaker

Electrical Project: Operating Voltage Testing Machine

white.png

Laser Machine

Automated laser system with product handling and rejection.
Integrated database supporting 200+ products, with automatic identification and production tracking via product code.

Electrical Project

Manual

white.png

Gallery of Jobs Done

© 2026 - Matheus Hagemann | Machinery Safety Expert · CMSE® · TÜV Nord | B.Eng Control & Automation | Specialization in Workplace Safety | MBA Financial Management

bottom of page